Manufacturing Engineer – Structural Detail Planning
Saronic · Brownsville, United States · 13h ago
Saronic Technologies is a leader in revolutionizing autonomy at sea, dedicated to developing state-of-the-art solutions that enhance maritime operations through autonomous and intelligent platforms.
Job Overview
The Manufacturing Engineer – Structural Detail Planning defines how a vessel's structure is built, from individual parts and plates through subassemblies, units, blocks, grand blocks, and the complete erected hull. This role establishes the build strategy and detailed work instructions that govern structural fabrication and assembly, and ensures secondary structure and foundations are installed and welded at the correct stage of construction.
Shipbuilding depends on a well-sequenced structural build strategy to control distortion, maintain fairness, and avoid rework as assemblies grow in size and complexity. The Manufacturing Engineer ensures breakdown strategy, fit-up sequence, and secondary structure integration are planned correctly so outfitting trades are never blocked by structure that wasn't ready.
This role works closely with design engineering, piping, electrical, HVAC, and outfitting planning teams, as well as production and facilities, to build a structural plan the yard can actually execute.
Responsibilities
Build Strategy & Breakdown Planning
● Develop the build strategy breaking the hull into its construction hierarchy: parts, panels/subassemblies, units/blocks, grand blocks, and erected hull.
● Define breakdown (block boundary) locations based on facility constraints, crane/transport capacity, access, and weld/outfitting sequence.
● Specify fit-up, alignment, and weld sequence at each level of assembly to control distortion and accuracy.
Fabrication & Erection Work Instructions
● Develop work instructions for fabrication (cutting, forming, fit-up) and assembly (panel line, sub-block, unit, and block erection).
● Plan and sequence erection joints, including butt and seam welding at block-to-block connections, to maintain hull fairness.
● Define temporary supports, strongbacks, and fairing aids used during assembly.
Secondary Structure & Outfit Integration
● Plan how secondary structure (foundations, brackets, stiffeners, ladders, gratings, coamings) is installed and welded at the correct build stage.
● Coordinate with piping, electrical, HVAC, and outfitting planning to ensure foundations and penetrations are ready when those systems need them.
● Identify and resolve interferences and sequencing conflicts between primary structure, secondary structure, and outfitting.
Production Support & Continuous Improvement
● Support first-article and lead-unit builds, walking the work with fitters, welders, and leads.
● Refine work instructions and standard work based on floor feedback and build performance data.
● Maintain structural planning documentation and standards across the program.
What Success Looks Like
● Blocks and units fit and erect correctly with minimal rework or fairing corrections.
● Secondary structure and foundations are in place before outfitting trades need them.
● Distortion and accuracy issues are controlled through planned fit-up and weld sequence rather than discovered on the floor.
● Outfitting trades are never blocked by structure that wasn't ready at the correct stage.
● Production and design trust the structural plan as an accurate build reference.
Qualifications
Required
● Hands-on experience in shipyard structural trades (fitter, welder, structural fabricator) or equivalent planning experience built on that trade background.
● Understanding of steel fabrication methods (cutting, forming, rolling, fit-up) and welding sequence.
● Strong understanding of ship construction hierarchy from parts through erected hull, and how breakdown strategy is driven by facility and crane capacity.
● Ability to read structural drawings, 3D models, midship sections, and shell expansions.
● Strong written communication skills to produce clear, unambiguous work instructions.
Preferred
● Experience in new construction shipbuilding; repair/overhaul experience also considered.
● Familiarity with structural modeling tools such as ShipConstructor, Rhino, Tribon, or AutoCAD.
● Experience with PLM/ERP systems such as Teamcenter or SAP.
● Familiarity with ABS, USCG, or NAVSEA requirements as they apply to structural fabrication and welding, including weld procedure qualification and NDT.
● Technical/trade school, associate's, or bachelor's degree in a relevant field.
Physical Demands
Prolonged periods of sitting at a desk and working on a computer
Occasional standing and walking within the office
Manual dexterity to operate a computer keyboard, mouse, and other office equipment
Visual acuity to read screens, documents, and reports
Occasional reaching, bending, or stooping to access file drawers, cabinets, or office supplies
Lifting and carrying items up to 20 pounds occasionally (e.g., office supplies, packages)
Benefits
Medical Insurance: Comprehensive health insurance plans covering a range of services
Saronic pays 100% of the premium for employees and 80% for dependents
Dental and Vision Insurance: Coverage for routine dental check-ups, orthodontics, and vision care
Saronic pays 100% of the premium under the basic plan for employees and 80% for dependents
Time Off: Generous PTO and Holidays
Parental Leave: Paid maternity and paternity leave to support new parents
Competitive Salary: Industry-standard salaries with opportunities for performance-based bonuses
Retirement Plan: 401(k) plan with company match
Stock Options: Equity options to give employees a stake in the company’s success
Life and Disability Insurance: Basic life insurance and short- and long-term disability coverage
Pet Insurance: Discounted pet insurance options including 24/7 Telehealth helpline
Additional Perks: Free lunch benefit and unlimited free drinks and snacks in the office
Saronic CCPA Notice for Candidates and California Employees
If this role is based in the United States, it requires access to export-controlled information or items that require “U.S. Person” status. As defined by U.S. law, individuals who are any one of the following are considered to be a “U.S. Person”: (1) U.S. citizens, (2) legal permanent residents (a.k.a. green card holders), and (3) certain protected classes of asylees and refugees, as defined in 8 U.S.C. 1324b(a)(3).
Saronic does not discriminate on the basis of race, sex, color, religion, age, national origin, marital status, disability, veteran status, genetic information, sexual orientation, gender identity or any other reason prohibited by law in provision of employment opportunities and benefits. We are also committed to providing reasonable accommodations for qualified individuals with disabilities.